ZeePedia

INTRODUCTION TO PRODUCTION AND OPERATIONS MANAGEMENT:Strategy

<< INTRODUCTION TO PRODUCTION AND OPERATIONS MANAGEMENT:Decision Making
INTRODUCTION TO PRODUCTION AND OPERATIONS MANAGEMENT:Service Delivery System >>
img
Production and Operations Management ­MGT613
VU
Lesson 03
Meanings of Competitiveness, Strategy and Productivity
We are already familiar with these three terms, for the sake of easy reference, let us revisit their
definitions
1. Competitiveness refers to an aggressive willingness to compete
2. Strategy is an elaborate and systematic plan of action with defined resources and
3. Productivity refers to the ratio of the quantity and quality of units produced to the labor per
unit of time or simply ratio of output to input
How
Organization
Compete
against
each
other
Businesses since the beginning of time have competed against each other. On the basis of competition,
various types of market exist for nearly all lines of products and services. We already know that
absolute monopoly and perfect competition type of markets are not that pervasive, yet businesses try to
avoid perfect competition and strive to go for absolute monopoly so they can enjoy no competition and
exploit the customer sentiments for buying. We can identify the following common and widespread
ways in which organizations can compete against other organizations.
1. Price: In our day to day routine observations, we often see that a lower price would attract more
customers provided the product or service fulfils its intended use. Lower price helps an
organization to increase its customer base.
2. Quality is an important dimension by which superior raw materials as well as high Skillman
ship would ensure that product manufactured or service developed is offered to the customer
with something extra. That something extra is nothing else but Quality. Quality is always
offered free of cost, we will discuss this when we study in details Quality Management and
Total Quality Management.
3. Product Differentiation refers to special features that make the product or service look more
suitable to the customers like an automobile manufacturer decides to provide GPS system to
selected customer at an additional price etc.
4. Flexibility is the ability to respond to changes. It may refer to changes in target sales, product
feature like adding GPS device to all automobiles
5. Time refers to the period required to provide a product or service to a customer from the
moment the order is booked to the delivery, also time required to rectify a shortcoming or
mistake
A.
Competitiveness
Competitiveness is how effectively an organization meets the needs and requirements of customers
relative to other (Competitors) organizations that offer similar goods or services
The key to successfully competing against the organizations competitors or rivals is to answer these two
questions diligently
I. What do the Customers Want?
II. How can our business deliver the required Value to the customers?
The first question begets a natural and logical answer which is that the customers want Value. Similarly
the second question also asks for a logical answer which is the way organizations would deliver value to
the customer as per the understanding of the organization. If an organization can understand that Value
is always the tradeoff between performance and cost then it can adopt various means to provide value to
the customer.
9
img
Production and Operations Management ­MGT613
VU
Mathematically speaking value equals the performance (of the product or service) divided by cost.
Most organizations have different measurement rules attached in measurement of quality, speed and
flexibility.
Value= Performance/Cost= (Quality +Speed+ Flexibility)/Cost_______ Eq. 1
The equation above also captures the product differentiation concept, which in reality is an important
dimension of quality. The concept of quality would be covered at a later stage, towards the middle of the
semester.
We can also say that, the customer is measuring performance with the help of Quality, Speed and
Flexibility for the price or cost he is willing to pay.
The point worth noting is that in most of the cases the three factors of performance would not be
weighed equally in some cases, quality would be more important than speed or flexibility etc. We can
thus make use of an important concept of assigning weights so the equation changes to
Value= (w1 x Quality + w2 x Speed+ w3 X Flexibility) / Cost_______Eq.2
Where w1, w2 and w 3 are different weights and if they all have same value then equation 2 reduces to
equation 1 again. IN other words, equation 2 is not only generic but more reflective of performance
measurement of an organization.
Different organizations assign different means to obtain the value of these weights by developing in-
house or a consultant derived Performance Measurement Model (PMM). This can be used to obtain an
overall performance score by measuring the success of a manufacturing company in its operational
activities. The developed PMM measures a company's level of performance in critical dimensions and
combines these performance scores to obtain a ranking score. A set of critical dimensions and their sub-
components is fully defined, and performance scorecards are developed to guide the assignment of
performance scores. Performance scores are assigned according to the level of intensity of a
manufacturing company's investments, practices, actions or infrastructures in the critical dimensions.
How Organizations can gain Competitive Advantage
As Students of Organization Management, we can look at value in terms of the three important
functions of any organization to see how organizations can gain competitive advantage
1. Marketing
2. Finance
3. Operations
A. Businesses Gain Competitive Advantage by using Market based strategies
1. Identifying consumer wants and needs
2. Pricing
3. Advertising and promotion
B. Businesses Gain Competitive Advantage by using Finance based strategies
1.
Identifying sources of funds and applications of funds.
2.
Capital and Financial Investments.
3.
Financial Leverage ( Debt to Equity) and
4.
Capital structure.
10
img
Production and Operations Management ­MGT613
VU
C. Businesses Gain Competitive Advantage by using Operations based strategies
1. Product and service design. The design is not only the starting point but allows certain features
to be added which makes your product or service favorable to the customer.
2. Cost or Cost Leadership, offers the product or service at an economical price
3. Location refers to the Convenient point of sales, it can be a petrol pump (services) with an
attached convenience store
4. Quality should always match the price and service.
5. Quick response aka Also known as Agility and an organization on this basis is often known as
Agile Organization)
6. Flexibility. Flexibility change the car model from sedan to coupe based on your marketing
divisions inputs.
7. Inventory management. Maintain safety stocks and critical spares.
8. Supply chain management. Develop and sustain an active and strong chain between suppliers
and end customers.
9. Service .After sales service, owning the customers issue as your own, a concept which has
failed PK in its quest for foreign market penetration.
Throughout the semester our aim would be to identify and understand different types of strategies
which have been exploited to the fullest by various organizations and adopted religiously as their
actual Operational strategies companies. This has helped these organizations to gain competitive
advantage over their counterparts.
Common Reasons why Organizations Fail
We can identify certain familiar reasons why Organizations fail to achieve a competitive advantage and
end up loosing out to their competitors. These reasons are universal in nature and find the same footing
in Pakistan as well as any other place in the world.
1. Too much emphasis on short-term financial performance. Quite often, cost cutting, profit
maximizing at the cost of social responsibility or employee motivation is a failed strategy
pursued by organizations, which just hastens their status to oblivion.
2. Failing to take advantage of strengths and opportunities. This is in reality failing to hold on
to proven successful strategies or core competencies. Sometimes a change in leadership
leads to change in strategy, where just for the sake of glory and high profits, organizations
forget their core competence and opt for strategies and tactic which cause their downfall.
3. Failing to recognize competitive threats. This reason is the exact opposite of failure to make
use of the organizations strengths. Quite often organizations decide to pursue status quo and
ends up bringing no new product or service or even no innovation in its existing product or
service line leading to lack of customer satisfaction, decline in profits and finally being
declared a failure.
4. Neglecting operations strategy. This is definitely the most important reason of failure;
organizations often end up employing non productive techniques which lead to inconsistent
and failed operations. Absence of an Operations Strategy leads to
5. Too much emphasis in product and service design and not enough on improvement.
Differentiation in terms of service and product, American companies in 1980s did that they
never introduced incremental refinements rather went for big changes and thus lost to
Japanese competitors.
6. Neglecting investments in capital and human resources. A total disregard to use the best
resource. Capital and human resources in the long run make or break an organization.
7.  Failing to establish good internal communications. Matrix organizations or hierarchy or
such a strong structure that often the structure does not allow communication.
11
img
Production and Operations Management ­MGT613
VU
8.
Failing to consider customer wants and needs. This is actually indicative of an
organizations lack of marketing research skills. This also shows that there is no respect to
Customer Relationship Management Concept and certainly no respect to the customer.
Mission/Strategy/Tactics
Most of the organizations tend to answer the question that how does mission, strategies and tactics relate
to their decision making and attaining distinctive competencies? Organizations over the years have
mastered the art and technique of developing a vision and a mission statement, which helps them to
come with functional strategies and practical tactics by which they can make judicious decisions and
attain distinctive competencies
Mission
Strategy
Tactics
2. Strategy
1. Strategies are Plans for achieving organizational goals
Mission is the reason for existence for an organization
Mission Statement answers the question "What business are we in?"
Goals provide detail and scope of mission
Tactics are the methods and actions taken to accomplish strategies
2. Concept of Strategy for a Pakistani Automobile manufacturer
Strategies are plans for achieving organizational goals
Mission is to provide BEST AUTOMOBILES to individuals as well as BUSINESS
organizations of Pakistan
Mission Statement is to give you safe wheels to move around"
Goals are to provide utility, and heavy equipment mobiles.
Tactics consist of employing TQM methods to accomplish strategies
Planning and Decision Making
Planning and decision making concepts make use of setting a mission, goal, strategy and achieving the
end result through some effective and practical tactic. In hierarchical order the organization first makes
or develops a mission and employ tactics by developing operational procedures.
Strategy Example
You are a business student at Virtual University of Pakistan. You would like to have a career in
business, have a good job, and earn enough income to live comfortably
12
img
Production and Operations Management ­MGT613
VU
Mission
Goals
Organizational Strategies
Functional Goals
Finance  Operations
Marketing
Strategies Strategies
Strategies
Tactics
Tactics
Tactics
Operating
Operating
Operating
procedures
procedures
procedures
Mission:
Live a good life
·Goal:
Successful career, good income
·Strategy:
Obtain a Business Degree from VU.
·Tactics:
Select a business field of your interest and high market value
·Operations:
Register, buy books, take courses
study, graduate, apply & get job
Examples of Strategies
1.
Low cost ( Cost Leadership/Economical )
2.
Scale-based strategies ( Critical Value)
3.
Specialization ( Specific characteristics)
4.
Flexible operations ( To change production design of products on the same infrastructure)
5.
High quality ( exceeds customer requirements and satisfactions)
6.
Service ( meets minimum standard specifications)
Distinctive Competencies
The special attributes or abilities that give an organization a competitive edge.
1. Price
2. Quality
3. Time
4. Flexibility
5. Service
6. Location
13
Table of Contents:
  1. INTRODUCTION TO PRODUCTION AND OPERATIONS MANAGEMENT
  2. INTRODUCTION TO PRODUCTION AND OPERATIONS MANAGEMENT:Decision Making
  3. INTRODUCTION TO PRODUCTION AND OPERATIONS MANAGEMENT:Strategy
  4. INTRODUCTION TO PRODUCTION AND OPERATIONS MANAGEMENT:Service Delivery System
  5. INTRODUCTION TO PRODUCTION AND OPERATIONS MANAGEMENT:Productivity
  6. INTRODUCTION TO PRODUCTION AND OPERATIONS MANAGEMENT:The Decision Process
  7. INTRODUCTION TO PRODUCTION AND OPERATIONS MANAGEMENT:Demand Management
  8. Roadmap to the Lecture:Fundamental Types of Forecasts, Finer Classification of Forecasts
  9. Time Series Forecasts:Techniques for Averaging, Simple Moving Average Solution
  10. The formula for the moving average is:Exponential Smoothing Model, Common Nonlinear Trends
  11. The formula for the moving average is:Major factors in design strategy
  12. The formula for the moving average is:Standardization, Mass Customization
  13. The formula for the moving average is:DESIGN STRATEGIES
  14. The formula for the moving average is:Measuring Reliability, AVAILABILITY
  15. The formula for the moving average is:Learning Objectives, Capacity Planning
  16. The formula for the moving average is:Efficiency and Utilization, Evaluating Alternatives
  17. The formula for the moving average is:Evaluating Alternatives, Financial Analysis
  18. PROCESS SELECTION:Types of Operation, Intermittent Processing
  19. PROCESS SELECTION:Basic Layout Types, Advantages of Product Layout
  20. PROCESS SELECTION:Cellular Layouts, Facilities Layouts, Importance of Layout Decisions
  21. DESIGN OF WORK SYSTEMS:Job Design, Specialization, Methods Analysis
  22. LOCATION PLANNING AND ANALYSIS:MANAGING GLOBAL OPERATIONS, Regional Factors
  23. MANAGEMENT OF QUALITY:Dimensions of Quality, Examples of Service Quality
  24. SERVICE QUALITY:Moments of Truth, Perceived Service Quality, Service Gap Analysis
  25. TOTAL QUALITY MANAGEMENT:Determinants of Quality, Responsibility for Quality
  26. TQM QUALITY:Six Sigma Team, PROCESS IMPROVEMENT
  27. QUALITY CONTROL & QUALITY ASSURANCE:INSPECTION, Control Chart
  28. ACCEPTANCE SAMPLING:CHOOSING A PLAN, CONSUMER’S AND PRODUCER’S RISK
  29. AGGREGATE PLANNING:Demand and Capacity Options
  30. AGGREGATE PLANNING:Aggregate Planning Relationships, Master Scheduling
  31. INVENTORY MANAGEMENT:Objective of Inventory Control, Inventory Counting Systems
  32. INVENTORY MANAGEMENT:ABC Classification System, Cycle Counting
  33. INVENTORY MANAGEMENT:Economic Production Quantity Assumptions
  34. INVENTORY MANAGEMENT:Independent and Dependent Demand
  35. INVENTORY MANAGEMENT:Capacity Planning, Manufacturing Resource Planning
  36. JUST IN TIME PRODUCTION SYSTEMS:Organizational and Operational Strategies
  37. JUST IN TIME PRODUCTION SYSTEMS:Operational Benefits, Kanban Formula
  38. JUST IN TIME PRODUCTION SYSTEMS:Secondary Goals, Tiered Supplier Network
  39. SUPPLY CHAIN MANAGEMENT:Logistics, Distribution Requirements Planning
  40. SUPPLY CHAIN MANAGEMENT:Supply Chain Benefits and Drawbacks
  41. SCHEDULING:High-Volume Systems, Load Chart, Hungarian Method
  42. SEQUENCING:Assumptions to Priority Rules, Scheduling Service Operations
  43. PROJECT MANAGEMENT:Project Life Cycle, Work Breakdown Structure
  44. PROJECT MANAGEMENT:Computing Algorithm, Project Crashing, Risk Management
  45. Waiting Lines:Queuing Analysis, System Characteristics, Priority Model